CAPABILITIES > BAR STRAIGHTENING

Bar Straightening for Enhanced Performance

Our advanced bar straightening services ensure optimal material integrity, reducing defects and improving performance for demanding applications.

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BAR STRAIGHTENING

Pro-roll Can Straighten Various Materials and Sizes


Hot or cold, Pro-Roll has the capability to straighten a wide variety of materials and sizes.
We understand that the straighter a bar is before being ground or turned, the better the final product. With this in mind, we offer three different method of straightening material: Stretch Straightening, Bump Straightening and Reeling.

Our stretch straightening machine can handle sizes from: 8mm (0.314”) to 50.8mm (2”) diameters and flats.

Our bump straightening machine can handle sizes from: 25.4mm (1”) to 152.4mm (6”) diameters or squares.

Our two reeling machines can handle a size range of 7.2mm (0.286”) to 80mm (3.150”) diameter, with our larger machine being able to take lengths of up to 6mtrs.

For tougher materials, or those with low tensile properties when cold, we also have the capability to heat material before it is straightened. Bars are heated in our furnaces to a workable temperature before being removed one at a time for straightening; this prevents any snapping or cracking occurring whilst the material is put under strain.

CAPABILITIES

Our Capabilities

Melting

Pro-Roll sources high-quality ingots and billets for rolling and processing to exact specifications.

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Hot Press & Forging

Precision metal shaping through high-pressure thermal and radial forging techniques.

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Rolling

As specialists in hand-rolling, Pro-Roll excels in shaping difficult alloys, offering high-quality, custom-rolled materials for development and production.

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Heat Treatment

NADCAP-approved heat treatment services include solution annealing, tempering, stress relieving, and hot straightening, with multiple quenching options.

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Grinding

With three grinding machines, Pro-Roll delivers precision-ground bars from 12.7mm to 101mm in diameter, ensuring excellent surface finishes and tight tolerances.

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Lathe Turning

Pro-Roll’s four lathes provide bar turning from 100mm up to 700mm in diameter, offering precision machining for a range of applications.

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Milling

The Kiheung Bed Miller allows for accurate shaping and profiling of various materials, handling components up to 1100mm in length.

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Non-Destructive Testing (NDT)

Pro-Roll’s in-house NDT team provides Ultrasonic, Dye Penetrant, and Magnetic Particle Inspection, reducing delays and ensuring quality control.

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Testing

Brinell and Vickers hardness testing ensures lot consistency, with sample preparation available for in-depth analysis.

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Subcontracted Testing

Through partnerships with UKAS-approved laboratories, Pro-Roll arranges destructive testing and on-site inspections for complete material verification.

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Bar Peeling

The bar peeling process quickly removes stock, oxidised layers, and surface imperfections, handling diameters from 25.4mm to 101.6mm.

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Bar Straightening

Using stretch, bump, and reeling methods, Pro-Roll ensures optimal straightness for bars, with both hot and cold straightening available to prevent material defects.

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Cutting

Pro-Roll offers precision cutting with six bandsaws and an abrasive saw, handling materials from 1mm to 1100mm square and weights up to 15 tonnes.

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Part Marking

Automated dot-matrix marking allows for serialisation, quality identification, and traceability of individual bars and components.

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Packaging

Pro-Roll offers custom packaging solutions, from steel banding to specially constructed pallets and boxes, ensuring safe material transport.

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