Melted Products

Pro-Roll offer a specialist small-quantity melting service.

Our two 2.5-megawatt 6 tonne induction furnaces give us the capability to melt into quantities of 5.5T and 10T. In addition, we will also soon be adding two new, state of the art, ingot annealing furnaces which are due mid-2018. These facilities, paired with a high-tech vacuum degassing station, argon purging and oxygen-lancing resources, allow us to provide a quality product for applications such as: aerospace, nuclear, defence and engineering.

To achieve quality and consistency throughout the material, all of our ingots are uphill cast and headed with low volume, low density materials to provide low thermal conductivity and high insulation values.

With well-developed pit-side practices, advanced ladle refractory linings and metallurgy, Pro-Roll can offer a high standard of material cleanliness across a number of different product specifications including, but not limited to;

  • Carbon Steels
  • Alloy Steels
  • Martensitic Stainless Steels
  • Ferritic Stainless Steels
  • Austenitic Stainless Steels
  • Precipitation Hardening Stainless Steels
  • Air Melt Nickel Alloys
    • For further information, or to discuss your melt requirements, please get in touch with one of our team.

      Product Sizes:

      Square Ingots (suitable for press/hammer forging, or rolling)

      Ingot Size Top (mm) Bottom (mm) Length (mm) Weight (kg) Qty per Cast Cross Section (mm2) Est. Billet Ø 3:1 Reduction (mm)
      16”
      (406.4mm)
      405 325 1015 1030 5 105625 212
      30”/32” (762/812.8mm) 810 x 760 710 x 660 1370 5300 1 468600 446

      Octagon Ingots (suitable for press/hammer forging)

      Ingot Size Top (mm) Bottom (mm) Length (mm) Weight (kg) Qty per Cast Cross Section (mm2) Est. Billet Ø 3:1 Reduction (mm)
      02 Octagon 545 A/F 465 A/F 1675 2650 2 179126 276
      04 Octagon 685 A/F 580 A/F 1830 5300 1 278682 344
      06 Octagon 913 A/F 794 A/F 1750 10,000 1 522270 471